Enhanced Predictive Maintenance Program Design

For organizations with no formal PdM program to design a PdM program that uses appropriate technology to identify failure modes at the lowest cost.

Our Reliability Engineer will collaborate with the site team to determine / review asset criticality, typical failure modes, maintenance history, existing PM's and operating schedules to determine the most cost-effective coverage, technologies, and frequencies for predicting critical or reoccurring failure modes. Our experts will help evaluate the total program scope and offer insights into the ideal deployment method.

 

 

 

 

 

 

 

This Design service is customized to meet your needs. It is deployed with an onsite visit and complete, written design including a business case following soon after the onsite session. The overall duration will depend on the size of the facility and the number of assets to be included in the program.

PdM Program Design Elements

  • Design single and multiple PdM technologies for proper asset coverage under one managed program

  • Determine appropriate technology per asset based upon failure modes

  • Identify and recommend solutions for accessibility issues

  • Establish data collection frequency based on criticality, failure cycle, part availability, required maintenance lead time and replacement value

  • Determine appropriate data collection hardware and associated software/database deployment

  • Determine manual versus automated collection assets based upon criticality and time to failure

  • Partner with third party PdM vendors to position an all-inclusive solution

  • Provide repair-versus-replace considerations

  • Recommend resource requirements and deployment model

  • Design from best practices for the program and develop workflow to fit within normal maintenance practices

  • Implement schedule and reporting within your maintenance management system

  • Develop key performance indicators and program metrics

  • Determine specific hardware and software needs

  • Create a business plan and projected benefits to implement your strategy

  • Design for the future - Industry 4.0 and AI

 

PdM Program Design Benefits

  • Faster results as the design is "right first time"

  • Minimized program costs

  • Adoption of appropriate technology to identify failure modes at the lowest cost

  • Clear alignment with your existing PM and workflow processes

  • Insight into total resource requirement so optimal implementation approach is established

 

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