Enhanced Predictive Maintenance Program Design

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For organizations with no formal PdM program to design a PdM program that uses appropriate technology to identify failure modes at the lowest cost.

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Our Reliability Engineer will collaborate with the site team to determine / review asset criticality, typical failure modes, maintenance history, existing PM's and operating schedules to determine the most cost-effective coverage, technologies, and frequencies for predicting critical or reoccurring failure modes. Our experts will help evaluate the total program scope and offer insights into the ideal deployment method.

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This Design service is customized to meet your needs. It is deployed with an onsite visit and complete, written design including a business case following soon after the onsite session. The overall duration will depend on the size of the facility and the number of assets to be included in the program.

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PdM Program Design Elements

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• Design single and multiple PdM technologies for proper asset coverage under one managed program

• Determine appropriate technology per asset based upon failure modes

• Identify and recommend solutions for accessibility issues

• Establish data collection frequency based on criticality, failure cycle, part availability, required maintenance lead time and replacement value

• Determine appropriate data collection hardware and associated software/database deployment

• Determine manual versus automated collection assets based upon criticality and time to failure

• Partner with third party PdM vendors to position an all-inclusive solution

• Provide repair-versus-replace considerations

• Recommend resource requirements and deployment model

• Design from best practices for the program and develop workflow to fit within normal maintenance practices

• Implement schedule and reporting within your maintenance management system

• Develop key performance indicators and program metrics

• Determine specific hardware and software needs

• Create a business plan and projected benefits to implement your strategy

• Design for the future - Industry 4.0 and AI

 

PdM Program Design Benefits

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• Faster results as the design is "right first time"

• Minimized program costs

• Adoption of appropriate technology to identify failure modes at the lowest cost

• Clear alignment with your existing PM and workflow processes

• Insight into total resource requirement so optimal implementation approach is established

 

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